Blacksmithing part 18 making a brake drum forge youtube. Those big honkers from a semi are great but heavy, so the choice is up to you. The refractory mortar is a mixture of sand and plaster of paris, and while offering no actual refractory properties, it actually acts as a heat sink, too. They are good for an entry level forge as you can build one without a lot of tools for relatively cheap and with parts you can mostly get off the shelf at a big box hardware store. Brake drum forge from readers digest book back to basics welding shop, welding. Originally i tried expanded metal, but quickly learned that the thinness of the material warped and eventually gave way. It works on all 15 inch and 161 2 inch drums found on most class 7 and 8 tractor and trailer brake systems.
Our mantra is the best customer care and after service worldwide. Brake drum technology, suppliers, product, process, turnkey. To make certain the car or truck will stop quickly enough, the substitution of the jeep brake drum is important when it wears down. If you need a small forge for a little bit of blacksmith work, you can make one quick from an old pickup brake drum. Apr 11, 2015 there are a lot of brake drum forges kicking around out there. In my brake drum forge, how well will a regular sand perform. There are a lot of brake drum forges kicking around out there. It in turn was replaced by the forge in my portable shop trailer. The brake drum is a bit large so we are going to use a piece of metal that we drill holes in as the bottom of the fire pot. Making a brake drum forge solid fuel forges i forge iron. You will not forge anything with this godforbidden heap of crap. If you hear scraping noises when a brake pedal is pressed, it can be caused by excessively worn brake drums. When metal spraying first came out, it was advertised as a way of rebuilding cast iron brake drums, worn out crankshafts, etc. That takes more power to accelerate them than a lighter 10 drum so your car will accelerate slower.
Brake drum and plumbing parts get you started with blacksmithing. Brake drum forges are design to hold solid fuels to heat metal for the purpose of hot work forging. As the drum is a large one it will use too much fuel and i wish to raise the internal height of the drum. I solved the issue of the giant 2 hole by covering it with a grate type of function. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. In my brake drum forge, how well will a regular sand perform as a refractory. Images replaced september 1, 2018 from original 110 photos, restored and color corrected. Many people push the beginner to start with a brake drum forge. All you need is a few pieces of water pipe to build your very own forge. These shoes have the correct lining attachment and fitment to prevent brake. Jan 24, 20 heres a build that combines a brake drum and some plumbing fittings into an entrylevel forge.
Heres a build that combines a brake drum and some plumbing fittings into an entrylevel forge. Have you given thought to making a forge out a break drum. The drum is only a container to hold the fire and provide a little more depth to the fire. Jeep brake drum liberty cherokee wrangler tj 2002 1999. Free shipping on many items browse your favorite brands affordable prices. Best fuel for a blacksmith forge mother earth news. See more ideas about brake drum forge, blacksmithing and metal working.
Lining a brake drum forge solid fuel forges i forge iron. Just build a stand that is strong enough to support the drum you choose. Use a shop vac to blow air into the fire, and you are ready for action. I am in grad school and a little short on funds at the moment, i am wondering if i can just use cinder blocks as a base, or if it is absolutely necessary to use firebricks. Check out free battery charging and engine diagnostic testing while you are in store. A drum brake is a brake that uses friction caused by a set of shoes or pads that press outward against a rotating cylindershaped part called a brake drum. Aug 28, 2006 when metal spraying first came out, it was advertised as a way of rebuilding cast iron brake drums, worn out crankshafts, etc. Learn the difference between woodburning forges and coalburning forges to figure out which. We started by building a coalburning forge out of a brake drum to begin blacksmithing. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. This set is pretty awesome, it made the dwindling task of changing my trucks drum brakes a thousand times easier. I built my blacksmith forge out of a used brake drum from a jeep wrangler. Jul 16, 2015 lay your brake drum upside down in the center of the bottom of the drum.
Choose top quality brands ac delco, api, bendix, carquest, centric, crown automotive, diy solutions, durago. I dont even use coal i have enough wood scraps that i dont usually need coal for a hotter fire. A good forge hearth requires much more room to support the coal and coke that is placed in and around the fire. This website is created and maintained by chrisatoupowerdotcom fix the address for it to work. Using needle nose pliers was a terrible way before. Get your jeep wrangler drum brake system from autozone. Most people who stick with blacksmithing for a while upgrade though. Lay your brake drum upside down in the center of the bottom of the drum. But we are not sure about what kind of metal to use as the base. I think that that method would probably work fine, youd have to have the brake drum setup in a good lathe, and properly prepared, turned with a rough cut for a finish, and also properly preheated. Buy a 1997 jeep wrangler brake drum at discount prices. Hydraulic pressure from the master cylinder expands the wheel cylinder at the top of the backing plate. Jeep drum brake complete kit drum brake complete kit for. Most people already have all the bits and pieces theyd need to make a good small forge, says jock dempsey, blacksmith, consultant, guru and operator of, a webbased blacksmith information service.
All you need is a few pieces of water pipe to build your very own. When shoes press on the outside of the drum, it is usually called a clasp brake. That includes researching and sourcing the best books and products to help individuals master. This 9 brake service kit is for the late cj2a and the cj3a with tapered rear axles.
As the drum is a large one it will use too much fuel and i. Jeep wrangler brake drum rear best brake drum rear. The brake drum of a car or truck is too small to make a forge hearth. Astro pneumatic tool 7848 8piece professional brake tool set. This is the first time firing up my brake drum forge. Otc brake drum dolly removes installs and transports truck brake drums without physically having to lift them. Brake drum forge question i am very new to this and am building the brake drum forge after having read all of the faq information. When you work on a coal forge, you need to tender the fire, you need large amounts of coal around the fire, the chance of heating long or larger objects, not only poking the. So using the general idea found in the book backyard blacksmit.
Building a brake drum forge blacksmithing for beginners. Your jeep brake drum is typically created from aluminum or cast iron covering and is bolted to a car or trucks wheels. When a driver applies the parking brake on a vehicle equipped with rear drum brakes, it pulls cables that are attached to actuator levers and struts inside the brake drum. The brake drum is made of cast iron and is therefore difficult to use as a. Unless you are in some form of racing where you use the brakes a lot a 7376 abody power disc brake master cylinder run manually works. With this new forge i will be making more blacksmithing videos in the future, so stay tuned. The heavygauge steel construction 8 inch tires and 36 inch handle. Stop jeeping around and get a new brake drum for your jeep wrangler jk, tj, yj, or cherokee. Mar 10, 2016 i have been having a bit of difficulty getting some things up to temperature recently, mostly for heat treating.
Most any brake drum will do for the first forge as you want to build a fire and get started. Nov 25, 2011 most any brake drum will do for the first forge as you want to build a fire and get started. Mar 16, 2014 photos of the build of a pair of brake drum coal fired forges. This will help your brake drums chances against falling through the hole youre about to cut, greatly. If you suspect a brake drum problem, have your braking system inspected and visit our store if you need jeep wrangler replacement brake drums. Its a pretty cheap start to see if blacksmithing is for you. Unless you plan to forge arc welding rod, youre not going to be happy going down this road. Diy brake drum forge the guild of metalsmiths web forum. Brake drum forges vary with the diameter of the brake. I have built a pretty reasonable break drum forge set in a square metal base with stand, canopy and bellows, and it works great but my problem is lining the inside of the drum as to create a bowl in the centre. The blower from this forge was used to build a new forge that was poorly designed and too small. Used truck brake drums can be found at any scrap yard.
You do not want the brake drum from a 18 wheeled semi, or bus, as it is too large. When you work on a coal forge, you need to tender the fire, you need large amounts of coal around the fire, the chance of heating long or larger objects, not only poking the end of a rod at a down angle inside a pot. The term drum brake usually means a brake in which shoes press on the inner surface of the drum. Nov 02, 2014 i built my blacksmith forge out of a used brake drum from a jeep wrangler. May 09, 2015 i have built a pretty reasonable break drum forge set in a square metal base with stand, canopy and bellows, and it works great but my problem is lining the inside of the drum as to create a bowl in the centre. Stop jeeping around and get a new drum brake complete kit for your jeep wrangler jk, tj, yj, or cherokee. Finally, your parking brake may start performing poorly. The rest of the steel can be picked up at any metal supplier. The brake drum people always claim to have years of experience using brake drum forges on a daily basis and making lots of money doing the best work using their brake drum forges.
I have been having a bit of difficulty getting some things up to temperature recently, mostly for heat treating. We will be doing 2 versions, one the drum can be unbolted and replaced, the other, if. To make the wheels of the truck halt, a jeep brake drum operates just like a disc brake. Nov 28, 2014 brake drum forge similar to my wheel forge. A heavy grate sits at the bottom of the middle drum to hold the fire. Forge motorsport was founded in 1996 with the simple ideals of innovation, clever design, and manufacturing to the highest quality. Testing it out with regular charcoal for bbq but running it with coal as a forge. After alan mentioned using real charoal i got enough heat to melt an old file when i wasnt looking.
Here is an article that may be of interest if you are considering a brake drum forge. In my opinion, the 11 drums are overkill on an abody and have you ever lifted one. Here is a pic of the first brake drum forge i built from a truck drum, a piece of fiero exhaust, tomato can, a plant stand and a cheap hair dryer. We will be doing 2 versions, one the drum can be unbolted and replaced, the other, if it breaks, you start over. The main objection against a brake drum forge is the lack of a table around it and the depth of the drum. Best fuel for a blacksmith forge learn the difference between woodburning forges and coalburning forges to figure out which will be your best bet for blacksmithing. Hey, i have a question about the making of a brake drum forge.
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